Fluid Management

Features

• cast iron self-priming pump
• double-diaphragm air pump with pre-pump strainer
• 264 square feet of removable oleophylic media for maximum oil removal
• includes casters for mobility
• push handle and hose/bucket hangers
• includes tank drain valve for cleaning
• adjustable oil removal weir pipe
• lid on tank

Options

• larger and/or stainless steel tanks
• 110 volt, 50 Hz or 220 volt, 50 Hz operation
• special units for parts washers

Specifications and Utilities

• Process Rate: 1 to 3 GPM (4 to 12 LPM)
• Dimension: 41" l x 19" w x 43" h (1041 mm x 483 mm x 1092 mm)
• Electric: 110 volt, single phase, 60 HZ
• Air: 30 psi/min., 100 psi max

Tramp oil is a major source of problems associated with water miscible cutting and grinding fluids.

Tramp oil contributes to the growth and formation of:

• coolant-destroying bacteria
• undesirable residues on machine tools and workpieces
• smoke and oil mist in shop atmospheres

These problems result in:

• shortened coolant life
• poor material removal rates
• poor surface finish and size control
• decreased tool and wheel life

Numerous devices ("floating ropes," wheels, and belts) have been developed over the years to remove "free floating" tramp oil from the surface of coolant. While they have all worked to one degree or another, they generally have been either "troublesome," high maintenance, relatively ineffective, or able to operate only on limited liquid level fluctuations.

As a "belt-type" skimmer, these units are effective in removing floating oil from widely fluctuating liquid levels of coolants or parts washing solutions. The SCROUNGER features a revolutionary new oleophilic belt and a totally new concept of stripping the separated oil from the belt. The SCROUNGER Jr. uses the same "oil loving" belt, but uses a more compact scraper blade to strip the separated oil from the belt.

Features

• 115 volt, single phase, 50/60 Hz
• heavy-duty, impedence-protected, fan-cooled drive motor with hardened shaft and needle bearings (220 volt, single phase, 50 Hz also available)
• open, accessible oil-collecting tray with a convenient drain connector
• "oil loving" oleophilic belt (purchased separately)
• heavy-duty steel construction, with industrial-grade enamel paint

Benefits

• fast, simple belt changing
• low maintenance
• lower hang roller that will not fall off in the machine sump even in turbulent conditions

Options

• dewatering tray
• portable kit
• special length belts available on special order
• special belt materials available for high temperature or pH applications on special order

SCROUNGER Jr Belts

• all belts 1" [25mm] wide
• 24" [610mm]
• 32" [815mm]
• 44" [1120mm]

Tramp oil is a major source of problems associated with water miscible cutting and grinding fluids.

Tramp oil contributes to the growth and formation of:

• coolant-destroying bacteria
• undesirable residues on machine tools and workpieces
• smoke and oil mist in shop atmospheres

These problems result in:

• shortened coolant life
• poor material removal rates
• poor surface finish and size control
• decreased tool and wheel life

Numerous devices ("floating ropes," wheels, and belts) have been developed over the years to remove "free floating" tramp oil from the surface of coolant. While they have all worked to one degree or another, they generally have been either "troublesome," high maintenance, relatively ineffective, or able to operate only on limited liquid level fluctuations.

As a "belt-type" skimmer, these units are effective in removing floating oil from widely fluctuating liquid levels of coolants or parts washing solutions. The SCROUNGER features a revolutionary new oleophilic belt and a totally new concept of stripping the separated oil from the belt. The SCROUNGER Jr. uses the same "oil loving" belt, but uses a more compact scraper blade to strip the separated oil from the belt.

Features

• 115 volt, single phase, 50/60 Hz
• heavy-duty, impedence-protected, fan-cooled drive motor with hardened shaft and needle bearings (220 volt, single phase, 50 Hz also available)
• open, accessible oil-collecting tray with a convenient drain connector
• "oil loving" oleophilic belt (purchased separately)
• heavy-duty steel construction, with industrial-grade enamel paint

Benefits

• fast, simple belt changing
• low maintenance
• lower hang roller that will not fall off in the machine sump even in turbulent conditions

Options

• dewatering tray
• portable kit
• special length belts available on special order
• special belt materials available for high temperature or pH applications on special order

SCROUNGER Belts (purchased separately)

• all belts 3" [76mm] wide
• two foot hang: total length 70" [1780mm]
• three foot hang: total length 94" [2390mm]
• four foot hang: total length 118" [3000mm]
• six foot hang: total length 166" [4220mm]

Developed to meet the needs of the small metalworking plant for a compact, portable, high-speed centrifuge, tramp oil separator, the Tramp Oil Terminator™ will process both water-miscible coolants and aqueous cleaners to remove free and emulsified tramp oils, providing clean and reusable coolants and cleaners. Removing tramp oils (hydraulic oils, way lubes or any undesirable oil) from coolants and cleaners removes a food source for bacteria, reduces undesirable residues, and reduces smoke and oil mist in the shop atmosphere.

Benefits

• Extended life of coolants and cleaners
• Improved machining
• Longer tool life

Features

• Compact and portable for machine tool sumps and parts washers
• Simple operation
• High-speed, disc-bowl centrifuge
• Stainless-steel hood and bowl
• Built-in clean fluid centripetal discharge pump
• Easy dismantling of bowl for cleaning
• Quick disconnects on feed and discharge
• Strainer and 50 micron cleanable pre-filter
• Air pump and floating skimmer for feed
• Automatic shut off when tramp oil collection tank is full

The UNIMIX™ is a water-driven, positive displacement proportioner, which dispenses coolant on demand at the desired concentration. Special units are availible for alkaline parts washing fluids.

Benefits

• Concentration control
• Reduces concentrate waste
• Easy to install
• Reliable and consistent
• Nonelectrical
• Adjustable

Water Flow Rate

• 5.0 US gpm (19 lpm) noted average flow rate

Mixture Range

• 8 oz. E.M. 1% to 4%
• 16 oz. S.S. 1% to 8%
• 32 oz. X.L. 2%; to 15%

Special UNIMIX for Cleaners

• UNIMIX™ EMC 1% to 6% (up to 12pH)
• UNIMIX™ pH 1% to 6% (up to 14pH)

Elevate your fluid management with XYBEX™ Automix Master, setting new standards of excellence.

• Accurate coolant concentration & level control with PLC technology and flow sensor.
• Effortless concentration adjustment via intuitive touch screen.
• Swift equipment failure detection with self-diagnostic features.
• Perfectly mixed coolants for optimized performance.
• Cost-saving through lower usage and less labor intensive.
• Optimize coolant performance with right concentration.

A perfect match-up with the PurifierPlus is the XYBEX ChipOut. It is also a compact, easy-to-use, affordable solution for optimizing production. It simply and effectively sucks out the coolant, chips, and swarf to collect and filter all solid impurities and return clean coolant to the tank.

Get the most from your coolant with ChipOut. It literally pays for itself in no time with significant cost savings.

XYBEX ChipOut
• Separates surface debris, bottom chips and swarf, and sediment from coolant
• Extends coolant life
• Improves surface finish on parts
• Reduces maintenance
• Uses diaphram pump air pressure, no electricity required
• High suction power, flow rate of 180 liters/min
• Runs during production without shutting off machine tools
• Adjustable stainless steel filters: standard mesh 380 microns; optional: 830 microns and 180 microns
• Optional floating device for maximum tramp oil collection
• Portable and easy to use with multiple machines
• Operates with water-soluble coolants or neet oils
Cost effective ChipOut adds up to big savings
• Reduces annual coolant cost
• Reduces expensive parts rejects
• Reduces maintenance to a minimum

Looking for a fast, affordable way to have longer coolant life, reduce maintenance, and achieve better machinability and surface finish? Hardworking ChipOut Plus delivers all that and more in a compact, portable system that can hook up to machines throughout the shop.

It does double time, as both a centrifugal and magnetic separator for water-based cutting fluids or neat oils. It’s simple to use, powerful, and efficient.

First, the suction hose draws in the liquid and impurities. The filtration bucket traps large impurities before the sludge-containing fluid enters the centrifugal separator where fine particles are separated out by centrifugal force. The sludge then enters the powerful magnetic separator which efficiently removes magnetic metallic shavings and particles. Just like its name implies, it takes out chips - plus more!

XYBEX ChipOut Plus
• Separates surface debris, magnetic dust and shavings, chips, swarf, and sediment from coolant
• Extends coolant life
• Improves surface finish on parts
• Reduces maintenance
• Separates using centrifugal and magnetic force
• Provides extremely fine filtration
• No need to stop the machine
• Quick filtration, easy to operate
• Portable, use with multiple machines
• No consumables needed
Use hardworking, cost effective ChipOut Plus to reduce costs and build profits
Save time and build up profits with ChipOut Plus.
• Reduces annual coolant cost
• Reduces maintenance and manpower
• Reduces costly parts rejects

Optimize Performance: XYBEX™ Master Blend Venturi Coolant Mixer!

• Built to last with high durability: crafted from billet 6061 Aluminum
• Chemically resistant surface treatment ensures longevity
• Enhanced control with a double-lock dial system
• Versatile mounting options: compatible with both drums and pails
• Suited for metalworking fluids, including soluble and semi-synthetic
• Ensures precision and consistency in concentration mixtures
• Powered by water, eliminating the need for electricity
• Minimized downtime for increased productivity

Discover the XYBEX™ Master Vac: Your Ultimate Solution for Effortless Fluid Removal and Refill!

• Powered by pneumatic compressed air for seamless operation
• Engineered to fit standard 205L drums, ensuring compatibility
• Experience whisper-quiet performance with minimal maintenance requirements
• Achieve unparalleled efficiency with a high suction rate of 45L/MIN at 50 PSI

Upgrade your operations today with the XYBEX Master Vac!

The portable, cost-effective XYBEX PurifierPlus system pays for itself with material cost savings, reduced downtime and recycling costs. Not only does it enhance production and make the workplace cleaner, it also is better for employee health and the environment.

Unlike units which simply separate machine tramp oil (the unwanted byproduct of the machining/metalworking process) from coolant, PurifierPlus has an ozone disinfection function which kills bacteria. Not only is the coolant cleaned and lasts longer, it’s purified and reused, and the subsequent problematic stench from bacteria and fungal growth is eliminated.

Improve production, reduce costs, and experience a cleaner workplace with PurifierPlus.

XYBEX PurifierPlus
• Separates free tramp oil and extends coolant life
• Reduces tool wear and costly parts rejects
• Easy to use with a handy set-timer to operate on its own
• Adjustable flow rate filter from 10 to 30 liters/hr
• Kills bacteria (for best results run 1 hour for each 100 liters in sump; ozone function disinfects at 500 mg/hr)
• Built-in pH detector (optional) adjusts pH to control range
• Portable for use on multiple machines in the facility
PurifierPlus quickly pays for itself in savings
• Saves 10% to 25% on annual coolant cost
• Saves 30% to 50% on additional water cost
• Saves 10% to 25% on tooling costs and part reworks
• Reduces clean-up time 60% to 80% annually

The XYBEX System 1000 is a complete, full capability single product coolant recycling system for the medium-sized metalworking plant operation with machine tools fitted with their own coolant sumps.

Application

• For plants operating with one coolant and total sump capacities not exceeding 5,000 U.S. gallons (18,900 liters)

Features

• Small foot print – features over/under tank design
• 300 gallon (1140 liters) dirty coolant tank
• 450 gallon (1700 liters) clean coolant tank
• UNIMIX™>automatic coolant proportioning pump for coolant makeup and concentration control
• High-speed, disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
• SCROUNGERoil belt skimmer for removal of free floating, nonemulsified tramp oil
• Automatic operation

The Li'l Sucker™ is the newest addition to the Yellow Bellied Sump Sucker™ line of sump cleaning vacuums. Based on extensive customer research and extended field trial experience, customers were able to tell us what they liked, disliked, felt had no value, and would change in the previous designs. The result was the Yellow Bellied Sump Sucker that customers designed. It is durable, highly maneuverable, easy to use, and provides exceptional suction and discharge flow rates.

• Removes the coolant, sludge, and chips from the sump
• Filters the sludge and chips from the fluid
• Returns filtered coolant to the machine tool sump, or
• Transports the coolant to waste treatment for disposal, or to a XYBEX Recycling System for recycling

Features

• Tank capacity of 50 gallons (190 liters)
• Suction rate up to 85 GPM (320 LPM)
• Discharge rate up to 40 GPM (150 LPM)
• 1.6 ft³ (45 dm³) chip basket holding capacity, roughly 12 gallons (45 liters)
• Available in both air venturi and electric models
• 120 VAC, single phase, 50 Hz/60 Hz electric model standard
• 220 VAC, single phase, 50 Hz/60 Hz electric model optional
• Complete with hoses and straight cleaning tool
• Optional cleaning tools available
• Perfect for today's smaller machine tool sumps

The Yellow Bellied Sump Sucker™ will clean virtually any machine tool sump quickly and thoroughly. During the process of cleaning the machine, the sump cleaner also:

• Removes the coolant, sludge and chips from the sump
• Filters the sludge and chips from the coolant
• Returns the filtered coolant to the sump, or transports the coolant to waste treatment for disposal or to a XYBEX Recycling System

The Yellow Bellied Sump Sucker is fast! In a typical example, a cylindrical grinder sump with 120 U.S. gallons (454 liters) of coolant and 700 pounds (318 kilograms) of sludge was completely cleaned, the coolant filtered, and returned to the sump in ten minutes.

Features

• Capacities from 65 U.S. gallons (246 liters) to 1,000 U.S. gallons (3780 liters)
• Single or twin compartment configuration
• Push around, tow around, or truck mounted units available
• 3.5 ft³ (.095m³) or 5.3 ft³ (.14m³) holding capacity sludge basket
• Air, 110V single phase, 3-phase electric, or LP gas power sources
• Complete with hoses and cleaning tools